On-Line CCS-3000

The CCS-3000 chemical and mineral moisture analyzer is MoistTech’s NIR (Near Infrared) online moisture management for instant, non-contact measurement for coke, coal & sinter materials. Precision filters and algorithms have been incorporated to optimize performance under the demanding conditions in coke, coal and sinter processing. Unsurpassed in performance, stability, reliability, maintainability and cost of ownership the CCS-3000 is the answer to controlling moisture in your product.


The CCS-3000 mineral and chemical analyzer is renowned for its rugged design and ability to withstand the toughest manufacturing environments in the industry. Insensitive to material variations such as particle size, material height and color, the CCS-3000 analyzer provides continuous, reliable readings. It requires only a one-time calibration, is maintenance free and the drift free optical design allows operating personnel to confidently make immediate process adjustments based on real-time measurements.


With thousands of measurements per second, MoistTech’s CCS-3000 mineral and chemical moisture management allows users to optimize their on-line process and dramatically improve product quality, providing both energy savings and potential increased productivity with lower material losses.


The CCS-3000 uses state-of-the-art components allowing installation in the most extreme locations. Additionally, with MoistTech’s product loss software capability where small gaps, inert material, foreign objects, belt or screw conveyors are removed from the measurement calculation this providing the most accurate true moisture reading.

CCS-3000 Moisture Sensor Installation Locations


The CCS-3000 mineral and chemical moisture analyzer has many areas of applications:

  • belt conveyor
  • screw and drag conveyors
  • down chutes and storage bins.

At-line: The addition of the base and stand option provides instant off-line or at-line measurement under on-line operating conditions.



  • Power: AC 110-220V
  • Moisture Range 0-95%
  • Accuracy +/- 0.1% to 0.01%
  • Repeatability +/- 0.1% of measured value
  • Dimensions 31cm x 18cm x16cm
  • Weight 7 Kilograms (15.5 lbs.)
  • Output (3) x 4-20mA
Czujnik wilgotności CCS-3000 NIR do zastosowania przy chemikaliach, minerałach i innych wymagających surowcach.

CCS-3000 Moisture Sensor Applications


MoistTech has the worldwide reputation for its exceptionally accurate NIR (near infrared) sensors and software for moisture testing, measurement and control, the newly developed CCS-3000 moisture sensors and software can be configured and calibrated for numerous components in virtually any application.


You can find more information about MoistTech’s moisture sensor applications and what products are ideally suited for accurate and precise moisture testing, measurement and control. In addition, thousands of moisture analyzers are installed on MoistTech applications, not only for the measurement of moisture, but also for other applications, such as measuring and controlling: coating thickness, resin content, oil, protein, fat, nicotine, sugar, seasonings, plastic film thickness and many other constituents.

Zastosowania czujnika CCS-3000 - do pomiaru wilgotności
Czujnik wilgotności CCS-3000 do zastosowania przy chemikaliach, minerałach i innych wymagających surowcach.

MoistTech Sensor Advantage

Kontrola jakości - pomiar wilgotności
Product loss software capability
Kontrola jakości - pomiar wilgotności
Large intense quartz halogen light source
Kontrola jakości - pomiar wilgotności
Optical system that is several times more efficient than competitors
Kontrola jakości - pomiar wilgotności
High speed motor – 100s more measurements per second
Kontrola jakości - pomiar wilgotności
No product height effect 4 to 14 inches from material
Kontrola jakości - pomiar wilgotności
Zero ambient or other light effect
Kontrola jakości - pomiar wilgotności
No effect from dust, temperature or humidity
Kontrola jakości - pomiar wilgotności
Display in % wet or % dry weight
Kontrola jakości - pomiar wilgotności
Rugged industrial design

Key Benefits for Users

Kontrola jakości - pomiar wilgotności
Product Quality Monitoring
Allows immediate production line adjustments to improve product quality and consistency
Kontrola jakości - pomiar wilgotności
Process Optimization
Allows 100% monitoring of your production process to reduce product that is “out of specification”
Kontrola jakości - pomiar wilgotności
Fuel Consumption Savings
Reduce your energy usage as the drying/cooking process can be controlled resulting in a reduction in energy consumption
Kontrola jakości - pomiar wilgotności
Water Savings
Reduce your water usage by continuously monitoring moisture content
Kontrola jakości - pomiar wilgotności
Dust Prevention
Help reduce the risk of explosions due to dust
Kontrola jakości - pomiar wilgotności
Low cost
Kontrola jakości - pomiar wilgotności
Highest accuracy
Kontrola jakości - pomiar wilgotności
Newest technology
Kontrola jakości - pomiar wilgotności
Industry specific
Kontrola jakości - pomiar wilgotności
Easiest installation & calibration
Kontrola jakości - pomiar wilgotności
Very low maintenance
Kontrola jakości - pomiar wilgotności
Most advanced software
Kontrola jakości - pomiar wilgotności
Surface mount electronics
Call us